Why Annual Shaft Alignment Checks Are Essential Due to Flexible Mount Deterioration

Proper shaft alignment is critical for ensuring the reliability, performance, and longevity of rotating equipment. One often overlooked factor that leads to misalignment is the gradual deterioration of flexible mounts, especially after one year of continuous service. Ignoring these changes can result in mechanical failure, costly downtime, and reduced system efficiency.

Why Flexible Mounts Fail Over Time

Flexible mounts are designed to absorb vibrations and allow minor movements while supporting the machinery. However, they are exposed to thermal cycles, mechanical loads, and environmental stress. Over time, these conditions cause the mounts to lose their elasticity, sag, or crack, compromising their ability to maintain proper shaft alignment.

This gradual degradation often goes unnoticed until symptoms like vibration, noise, or equipment damage appear. Conducting a scheduled alignment inspection every year helps prevent these issues before they escalate.

Consequences of Poor Shaft Alignment

Neglecting shaft alignment can lead to several critical issues:

• Excessive vibration that shortens bearing and seal life

• Premature wear on couplings and shafts

• Energy loss due to increased friction and resistance

• Unexpected breakdowns that halt operations and increase maintenance costs

In marine, industrial, and power generation applications, maintaining precise shaft alignment is not optional—it is necessary.

Benefits of Annual Alignment Checks

Annual shaft alignment checks provide clear operational and financial advantages:

• Detect early signs of mount fatigue and shaft misalignment

• Improve machine efficiency and reliability

• Extend the life of rotating components

• Reduce energy consumption and prevent unscheduled downtime

• Support safety and compliance with maintenance standards

Final Thoughts

Even the best-designed flexible mounts are subject to wear over time. Scheduling an annual shaft alignment inspection allows maintenance teams to correct misalignment early, maintain peak performance, and avoid more serious damage down the line. For facilities looking to improve reliability and reduce maintenance costs, routine alignment checks are a smart investment.